Fully Automatic Efficient Polyurethane Multi Sponges Foaming
Machine Line
Description:
This machine is the automatic horizontal continuously foam making production
line make the foam for mattress and sofa. This machine control by
the PLC and invertor automatic with the touch screen. Can be save
more than 200sets of formular inside it is easy for the user to
operate the machine and we will also offer the formular and all the
technology.
(1) The whole machine parts specifications:
1, Foaming controlling Platform (standard) L3m×W2.52m×H0.7m
2, Oven declining board (standard) L6.8m×W0.98m～2.3m
3, Oven side links (standard) L18m×W2.3m×H1.2m
4, Oven machine frame (standard) L18m ×W4m×H3m
5, Oven inner conveyer line (standard) L18m×W2.3m×H0.83m
6, Foam block cutter machine (standard) W2.3m×H1.30m(knife belt
with cross type )
7, R.S. Pulling system one set
1, Dimension:Total length 35m×Total width 4m×Total Height 3m
2, Foaming material Group: 13 groups, man-machine interface, both
manual and computerized control.
3, Foaming width: 980mm～2350mm
4, Foaming height: Max 1300mm
5, Foaming density: 8Kg/m³～100kg/m³
6, Foaming speed: 2000r/min～7000r/min
7, Max total output:300kg/min
8, Material spraying way:
① The way of down sprayer head (upper, down, front, back can be
adjusted)
② The way of trough overflow pipe.
9, Controlling way of foaming:
①PLC controlling, can continuously foaming two different formulas
in one time
②All inverter controlling foaming and work in phase with the
production line
③Oven declining board height and width can be adjusted by control
box.
④Oven side links width can be adjusted by control box.
10, Mixing –head motor: 37kw
11, Total power: About 90kw
(2)Transducer Types
| Model | Power/kw | Use | Qty | Brand |
| G120 | 37 | Mixing head | 1 | Siemens |
| G120 | 7.5 | POP, CaCo3 | 2 | Siemens |
| G120 | 5.5 | PPG, | 1 | Siemens |
| G120 | 4 | TDI, Flame retardant | 2 | Siemens |
| G120 | 2.2 | MC, color | 2 | Siemens |
| G120 | 1.5 | Water, Ann, Si, Tin, Color Anti-yellow etc | 7 | Siemens |
| G120 | 0.75 | Spray head | 1 | Siemens |
| VFD-B | 5.5/3.7/1.5 | Oven inner conveyer line,side conveyer line, cutting machine | 3 | Delta |
Machine Main Specifications:
| Oven Length | 18m | Inner Conveyer length | 18m
|
| Foaming Height | 1.0-1.25m | Side Borar Adjustable Width | 0.98-2.3m |
| Foaming Width | 1.0-2.25m | Conveyer Belt Speed | 0-8m/min |
| Foaming Density | 8-100kg/m3 | Fall Plate | Six section adjustable |
| Total Power | 130KW | Total output | 100-300kg/min |
| Motor | Dongguan/Siemens | Pump | U.S. Viking /Japan Shimadzu/China Shanghai |
Terms of Payment: 30% advance payment by T/T upon signing the
contract
70% covered by T/T before delivery or sight confirmed L/C.
Installation and Start-up: 2 technicians will be assigned to
coordinate installation,commissioning and
training, cost for flight and suitable accommodation plus USD50/day
will be charged additionally.
Warranty: 12 months limited warranty. Starting from date of
delivery excluding wear parts.
Shipping cost for parts to be replaced during warranty period have
to be borne by the customer.
FAQ
Q: How many days for the install and testing of the machine?
A: After all the machine in your factory we will send 1-2 engineer
help to install the machine you must send someone to help about 30
days installation will finished. After that one electrician and one
foaming engineer will come to connecting the cable and run the
machine in 15days. Total 45days the machine can be running.
Q: For the cost of the engineer how much I need to pay?
A: You need to pay USD50 one day for one engineer and also need to
pay for the visa fee turn-round ticket fee and food hotel.
Q:What kind of raw material tools we need to prepare for the
testing?
A: We will send you a list for the tools that you need to prepare
for testing and also can help to buy if you required.
Q: After the machine testing if we need some engineer to stay in
our factory can you help to find?
A: Sure we can help to hire one experience engineer to work in your
factory but you need to discuss the salary and all details with
him.
